Production Management
Universe doesn't just make your production floor traceable; it brings your production efficiency to world standards with advanced scheduling, route optimization, and real-time OEE analytics.
Next-Generation Production Management Standards
Universe doesn't just monitor your production floor; it takes your production efficiency to the highest level with smart work stations and advanced capacity planning features.
Dynamic Bill of Materials (BOM) Management
Create multi-level bills of materials; reflect design changes instantly to the production floor with revision tracking and control co-product/waste management.
Advanced Production Planning & Scheduling
Create the most suitable production calendar by analyzing existing orders and stock status; optimize delivery times while balancing workload at work stations.
Work Station & Route Management
Divide your production processes into operation-based routes; precisely define on which machine, with which skilled personnel, and for how long each operation will be performed.
Real-Time Capacity Analysis
Instantly monitor the occupancy rates of your machines and workforce; prevent production stoppages by detecting bottlenecks before they occur.
Shop Floor Data Collection (MES Integration)
Collect real-time data from the field via operator panels or IoT devices; record production quantities, scrap rates, and downtime without manual entry errors.
Quality Control & Inspection Plans
Define automatic quality control tests at every stage of production (input, process, final); prevent non-standard products from moving to the next stage.
Subcontracting Tracking
Monitor work orders and raw materials sent out; transparently manage processes at subcontracted suppliers as if they were in your own factory.
Fully Integrated Cost Accounting
Reflect raw material, labor, energy, and overheads automatically to production orders; perform real-time "Actual vs Standard Cost" analysis on a product basis.
Universe: Production Efficiency Metrics
Reduce losses and increase your output volume with production management focused on operational excellence.
Increase in OEE (Overall Equipment Effectiveness)
Get more yield from your existing machine park by reducing downtime and optimizing cycle times.
Reduction in Production Cost
Drive down your unit costs through reduced scrap rates, energy efficiency, and optimized workforce planning.
Faulty Shipping (Zero Defect Vision)
Eliminate the risk of faulty products reaching the customer thanks to in-process quality controls and strict traceability.
Faster Delivery Time (Lead Time)
Radically shorten the time for an order to leave production with smart scheduling and stock integration.
Ready-to-Use Reports to Empower Decision-Making
Universe CBP makes your production floor transparent with over 12 ready-to-use reports that analyze the entire production cycle from raw material to finished product.
Production Order Tracking Report
Presents which work order is at what stage, actual production quantities, and estimated completion times on a single screen.
Work Station Efficiency Report
Reports capacity utilization rates with graphs by analyzing machine-based operation, downtime, and failure durations.
Production Cost Analysis (Variance)
Details the differences between planned standard cost and actual cost on a raw material, labor, and expense basis.
Scrap & Waste Analysis Report
Lists scraps occurring during production on an operation and raw material basis; allows you to identify chronic quality issues.
Operator Performance Report
Supports training needs and incentive systems by measuring production quantities and operational efficiencies on a personnel basis.
Material Requirements Planning (MRP)
Reports which raw material is needed when, how much, and the lead time of missing stocks according to the production plan.
Operational Traceability Report
Retrospectively lists with which lot raw materials, on which machine, and by whom a finished product was produced.
Downtime Reason Analysis
Shows areas for improvement by categorizing reasons for production stoppages (failure, set-up, waiting for material, etc.).
Quality Control Results Summary
Periodically reports acceptance/rejection rates of inspections performed and the most common error types.
Delayed Production Orders
Reports delivery risks by listing work orders that have passed their planned finish date but are not completed.
Work-in-Process (WIP) Stock Report
Instantly shows the amount and cost value of semi-finished products waiting between operations on the production floor.
Energy & Resource Consumption
Reports estimated or measured energy consumption on a production order basis for costing purposes.
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